Disperse Dyes (for Synthetic Fibers)
Textile Synthetic
Textile Dyes

Disperse Dyes (for Synthetic Fibers)

High-performance disperse dyes engineered for exceptional synthetic fiber dyeing applications. Our specialized formulations provide superior color fastness, excellent penetration, vibrant color development, and optimal performance for demanding polyester and synthetic textile dyeing operations requiring precise color matching and durability.

  • Superior Color Fastness
  • Excellent Penetration Properties
  • Vibrant Color Development
  • Precise Color Matching
  • Polyester Optimized
  • Professional Textile Grade
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Technical Specifications

Dye Classification: Disperse Dyes
Fiber Compatibility: Synthetic Fibers (Polyester, Nylon, Acetate)
Dyeing Temperature: 120-140°C (High Temperature)
pH Range: 4.5-5.5
Particle Size: ≤1 μm
Dispersing Agent: Required for stable dispersion
Sublimation Fastness: Grade 4-5 (180°C)
Light Fastness: Grade 6-7 (ISO 105-B02)
Wash Fastness: Grade 4-5 (ISO 105-C06)
Packaging: 25kg fiber drums, 50kg bags

Applications

Polyester Dyeing
Nylon Dyeing
Acetate Dyeing
High Temperature Processing
Transfer Printing
Textile Manufacturing
Sportswear
Automotive Textiles

Industry-Specific Grades

DRAVYOM offers specialized disperse dye formulations tailored for specific synthetic fiber dyeing applications, ensuring optimal color development and fastness properties across diverse high-temperature processing operations.

Polyester Dyeing Grade
Temperature: 130-140°C Pressure: High pressure dyeing Fastness: Grade 5-6 Application: Polyester fabrics, garments
Transfer Printing Grade
Sublimation: 180-200°C Migration: Minimal Sharpness: Excellent definition Application: Digital printing, sublimation
Athletic Grade
Moisture Management: Superior Color Retention: Excellent Durability: High performance Application: Sportswear, activewear
Industrial Grade
Concentration: High Cost: Optimized Efficiency: Maximum Application: Large-scale production

Quality Standards

DRAVYOM's Disperse Dyes are manufactured under stringent quality control protocols, meeting international synthetic fiber dyeing standards including ISO, OEKO-TEX, and industry-specific requirements. Our high-performance production ensures consistent color performance and thermal stability.

ISO 9001:2015 Certified Manufacturing
OEKO-TEX Standard 100 Compliance
Superior Thermal Stability
Advanced Sublimation Testing
Vibrant Color Range
Batch-to-Batch Consistency
Comprehensive Testing Protocol
Temperature-Controlled Storage

Advanced Chemical Properties & Performance

Disperse Dyes exhibit exceptional hydrophobic properties essential for synthetic fiber dyeing applications. Their unique non-ionic structure and molecular dispersion characteristics ensure reliable performance in demanding polyester and polyamide textile coloration processes.

Dispersion Properties
Particle Size: 0.5-2.0 μm dispersion
Water Solubility: <50 mg/L at 25°C
Dispersibility: Excellent with dispersing agents
Molecular Weight: 200-500 Daltons
Thermal Properties
Dyeing Temperature: 120-140°C (high temp)
Sublimation Temperature: 160-220°C
Thermal Stability: Stable under dyeing conditions
Heat Setting Stability: Good resistance to migration
Application Performance
Fiber Affinity: High polyester substantivity
Exhaustion Rate: 80-95% uptake (HT process)
Levelness: Excellent migration properties
Build-up Properties: Linear color strength
Fastness Properties
Light Fastness: Grade 4-8 (ISO 105-B02)
Wash Fastness: Grade 4-5 (ISO 105-C06)
Sublimation Fastness: Grade 3-5 (ISO 105-P01)
Heat Setting Fastness: Grade 4-5 (180°C)
Stability Properties
Dispersion Stability: 24 hours at dyeing temp
pH Stability: Stable pH 4-7 range
Storage Stability: 3 years powder form
Crystalline Form: Stable polymorphic structure

Performance Characteristics

Detailed performance metrics demonstrate Disperse Dyes superiority in synthetic fiber dyeing applications with exceptional color brilliance, wash fastness, and thermal stability across diverse polyester and polyamide textile processing conditions.

Color Brilliance

Vibrant, bright colors on polyester

Excellent chromophore efficiency
High Temperature Performance

Stable dyeing at 130°C conditions

Superior thermal processing
Wash Fastness

Grade 4-5 wash resistance achieved

Excellent laundry durability
Light Fastness

Grade 4-8 light resistance performance

Superior UV stability
Sublimation Resistance

Grade 3-5 sublimation fastness

Heat setting stability
Levelness

Excellent dye migration and evenness

Uniform color distribution

Safety Information

Handle disperse dyes with appropriate protective equipment including gloves, safety goggles, and dust masks when handling powder forms. Ensure adequate ventilation during high-temperature dyeing processes. Avoid skin contact and inhalation of dye dust. Monitor for potential sublimation during heat setting operations.

Skin Sensitizer
High Temperature Process
Avoid Dust Inhalation

Storage & Handling

Store disperse dyes in original sealed containers in a cool, dry environment away from direct sunlight and heat sources. Maintain stable storage temperature to prevent polymorphic changes. Use appropriate dispersing agents for preparation and ensure proper filtration of dye baths to remove agglomerates.

Stable temperature (15-25°C)
Protect from moisture
Filter dye dispersions
Use dispersing agents

Chemical Mechanisms & Reaction Pathways

Disperse dyes exhibit solid-state diffusion mechanisms through thermal energy activation and molecular size optimization, enabling deep penetration into synthetic fibers with predictable thermodynamic pathways and carrier-assisted migration.

Thermal Diffusion

High-temperature molecular diffusion into synthetic fiber matrix

Thermal energy drives deep dye penetration
Molecular Size Effect

Small molecule size enables fiber matrix penetration

Optimized molecular dimensions for diffusion
Carrier Enhancement

Organic carriers increase dye solubility and uptake

Enhanced migration at lower temperatures
Thermofixation

Heat setting locks dye molecules within fiber structure

Permanent color fixation achieved

Regulatory Compliance & Documentation

Comprehensive regulatory compliance ensures global textile industry access with complete documentation packages supporting international safety standards and synthetic fiber dyeing regulations.

OEKO-TEX Standards

Compliance with international textile safety standards

CPSIA Compliance

Consumer Product Safety Improvement Act requirements

AATCC Methods

American Association of Textile Chemists test compliance

REACH Registration

European Union chemical regulation compliance

Sublimation Testing

Comprehensive sublimation fastness documentation

SDS Documentation

Multi-language Safety Data Sheets (16 sections, GHS compliant)

Technical Support & Value-Added Services

DRAVYOM's textile chemistry team provides comprehensive color matching, process optimization, and high-temperature dyeing troubleshooting to maximize disperse dye performance in your specific synthetic textile applications.

Color Development
  • Custom color matching services
  • Recipe development and optimization
  • Temperature profile guidance
  • Color consistency protocols
Process Services
  • High-temperature dyeing optimization
  • Carrier system recommendations
  • Thermofixation process guidance
  • Sublimation fastness improvement
Technical Support
  • Dyeing troubleshooting consultation
  • Migration problem solving
  • Process training and protocols
  • Synthetic fiber dyeing best practices
Supply Solutions
  • Consistent color batch matching
  • Just-in-time delivery
  • Custom packaging options
  • Global distribution network

Environmental Impact & Sustainability

Our disperse dye production emphasizes environmental responsibility through sustainable manufacturing practices, energy-efficient processing, and comprehensive environmental impact management for high-temperature textile dyeing operations.

Waste Minimization

Optimized production with minimal waste generation

Water Conservation

Efficient dyeing process with water recycling

Energy Efficiency

Optimized thermal processes reduce energy consumption

Clean Synthesis

Environmentally responsible manufacturing processes

ISO 14001

Environmental management system certified production

Sustainable Packaging

Eco-friendly packaging and container recycling programs

Manufacturing Excellence & Quality Control

DRAVYOM's state-of-the-art dye manufacturing facility employs advanced synthesis technology and continuous monitoring systems to ensure consistent disperse dye quality and thermal performance across all production batches.

Production Process

Advanced synthesis and particle size control in controlled environment

Multi-stage quality control for diffusion optimization
Quality Testing

25-point testing protocol including particle size and thermal stability

Thermal analysis and sublimation fastness testing
Quality Systems

ISO 9001:2015 quality management with synthetic textile accreditation

Continuous improvement and thermal validation
Packaging Control

Moisture-controlled containers with thermal stability preservation

Particle integrity and contamination prevention

Market Applications & Performance Data

Comprehensive textile industry data demonstrating disperse dye effectiveness across diverse synthetic fiber applications with quantified performance metrics and high-temperature dyeing validations.

Polyester Processing
Exhaustion: 95%+ dye uptake at 130°C Fastness: Grade 4-5 sublimation fastness Brilliance: Excellent color intensity
Nylon Applications
Performance: Good color build-up Process: Lower temperature dyeing possible Quality: Uniform color distribution
Technical Textiles
Durability: Heat-resistant coloration Performance: Meets technical specifications Versatility: Multiple synthetic fiber compatibility

DRAVYOM Competitive Advantages

Superior Thermal Performance

Consistently exceeds synthetic textile standards with exceptional heat stability and sublimation fastness

Reliable Supply

Guaranteed availability with strategic inventory management and disperse dye production scheduling

Synthetic Textile Expertise

Dedicated textile chemistry team provides thermal process optimization and troubleshooting support

Quality Assurance

Comprehensive certificates with thermal performance data and high-temperature process validation

Global Standards

International compliance with OEKO-TEX, AATCC, and ISO synthetic textile standards worldwide

Partnership Approach

Collaborative relationships with synthetic textile producers and custom thermal process services